Practical Operations Management
2nd Edition
ISBN: 9781939297136
Author: Simpson
Publisher: HERCHER PUBLISHING,INCORPORATED
expand_more
expand_more
format_list_bulleted
Question
Chapter 6, Problem 20P
Summary Introduction
Interpretation: Balance delay when assembly line is 65% efficient is to be calculated.
Concept Introduction: An assembly line is a sequence of work in which an output is produced by adding inputs to semi-finished goods which moves from work station to another work station.
Expert Solution & Answer
Want to see the full answer?
Check out a sample textbook solutionStudents have asked these similar questions
An assembly line is to be designed to operate 7½ hours per day and supply a steady demand of 300 units per day. Here are the tasks and their performance times:
TASK
PRECEDING TASKS
PERFORMANCETIME (SECONDS)
A
—
70
B
—
40
C
—
45
D
A
10
E
B
30
F
C
20
G
D
60
H
E
50
I
F
15
J
G
25
K
H, I
20
L
J, K
25
What is the workstation cycle time required to meet the desired output rate?
What is the theoretical minimum number of workstations required to meet the desired output rate?
Note: Round up your answer to the next whole number.
Assign tasks to workstations using the longest operating time.
What is the efficiency of your line balance, assuming it is running at the cycle time determined in part b?
Note: Round your answer to 1 decimal place.
Suppose demand increases by 10 percent. How would you react to this? Assume that you can operate only 71/2 hours per day.
Note: Round your answer for cycle time down to the nearest whole number. Round your…
Stanford Rosenberg Computing wants to establish an assembly line for producing a new product, the Personal Digital Assistant (PDA). The tasks, task times, and immediate predecessors for the tasks are as follows:
Task
Time
(sec)
Immediate Predecessor
A
11
−
B
15
A
C
7
A
D
4
B, C
E
20
D
Rosenberg's goal is to produce
170
PDAs per hour.
a) The cycle time for the production of a PDA =
enter your response here
seconds (round your response to two decimal places).
b) The theoretical minimum number of workstations that Rosenberg can achieve in this assembly
line=enter your response here
(round your response up to the next whole number).
c) For one to assign the tasks to the actual workstations and be able to use the "theoretical minimum" number, the activity assignment should be:
Workstation #
Tasks Assigned to…
Management wants to design an assembly line that will turn out 800videotapes per day. There will be eight working hours in each day. The industrial engineeringstaff has assembled the information below:
Task
Time (min.)
Immediate Follower
a
.2
b,d
b
.2
f
c
.4
b,e
d
.1
e
e
.3
f
f
.2
h
g
.1
h
h
.2
i
i
.6
none
A) Determine the optimum cycle time (i.e., actual operating time/desired output).B) What is the minimum number of stations needed?C) Assign tasks to work stations.D) What is the efficiency of this assembly line?
Chapter 6 Solutions
Practical Operations Management
Ch. 6 - Prob. 1DQCh. 6 - Prob. 2DQCh. 6 - Prob. 3DQCh. 6 - Prob. 4DQCh. 6 - Prob. 5DQCh. 6 - Prob. 1PCh. 6 - Prob. 2PCh. 6 - Prob. 3PCh. 6 - Prob. 4PCh. 6 - Prob. 5P
Ch. 6 - Prob. 6PCh. 6 - Prob. 7PCh. 6 - Prob. 8PCh. 6 - Prob. 9PCh. 6 - Prob. 10PCh. 6 - Prob. 11PCh. 6 - Prob. 12PCh. 6 - Prob. 13PCh. 6 - Prob. 14PCh. 6 - Prob. 15PCh. 6 - Prob. 16PCh. 6 - Prob. 17PCh. 6 - Prob. 18PCh. 6 - Prob. 19PCh. 6 - Prob. 20PCh. 6 - Prob. 21PCh. 6 - Prob. 22PCh. 6 - Prob. 23PCh. 6 - Prob. 24PCh. 6 - Prob. 25PCh. 6 - Prob. 26PCh. 6 - Prob. 27PCh. 6 - Prob. 28PCh. 6 - Prob. 29PCh. 6 - Prob. 30PCh. 6 - Prob. 31PCh. 6 - Prob. 32PCh. 6 - Prob. 1.1QCh. 6 - Prob. 1.2QCh. 6 - Prob. 1.3QCh. 6 - Prob. 1.4QCh. 6 - Prob. 2.1QCh. 6 - Prob. 2.2QCh. 6 - Prob. 2.3QCh. 6 - Prob. 3.1QCh. 6 - Prob. 3.2QCh. 6 - Prob. 3.3Q
Knowledge Booster
Similar questions
- Stanford Rosenberg Computing wants to establish an assembly line for producing a new product, the Personal Digital Assistant (PDA). The tasks, task times, and immediate predecessors for the tasks are as follows: Task Time (sec) Immediate Predecessor A 11 − B 14 A C 8 A D 4 B, C E 20 D Rosenberg's goal is to produce 180 PDAs per hour. a) The cycle time for the production of a PDA = 20 seconds (round your response to two decimal places). Part 3 b) The theoretical minimum number of workstations that Rosenberg can achieve in this assembly line=3(round your response up to the next whole number). c) For one to assign the tasks to the actual workstations and be able to use the "theoretical minimum" number, the activity assignment should be: Workstation # Tasks Assigned to Workstation 1 A ▼…arrow_forwardStanford Rosenberg Computing wants to establish an assembly line for producing a new product, the Personal Digital Assistant (PDA). The tasks, task times, and immediate predecessors for the tasks are as follows: Task Time (sec) Immediate Predecessor A 11 − B 15 A C 7 A D 4 B, C E 20 D Rosenberg's goal is to produce 175 PDAs per hour. a) The cycle time for the production of a PDA = nothing seconds (round your response to two decimal places). B) what's the minimum number of workstations in the assembly line? C) Can the minimum actually be reached when workstations are assigned?arrow_forwardDr. Lori Baker, operations manager at Nesa Electronics, prides herself on excellent assembly line balancing. She has been told that the firm needs to complete 96 instruments per 24-hour day. The assembly-line tasks for the production of the instrument are: Task Time (minutes) Predecessors A 3 ---- B 6 ---- C 7 A D 5 A, B E 2 B F 4 C G 5 F H 7 D, E I 1 H J 6 E K 4 G, I, J Draw the precedence diagram If the daily production (24-hour) production rate is 96 units, what is the highest allowable cycle time? If the cycle time after allowances is given as 12 minutes, what is the daily (24-hour) production rate? With a 12-minute cycle time, what is the theoretical minimum number of stations with which the line can be balanced? Assign task to workstations. Use the following decision rules (heuristics): longest task first, break ties by assigning the task with the most followers. What are the efficiency and the balance delay of the assembly line? Show detil of…arrow_forward
- Management wants to design an assembly line that will turn out 800 videotapes per day. There will be eight working hours in each day. The industrial engineering staff has assembled the information below: Task a Time (min. .2 .2 .4 .1 .3 .2 .1 .2 Immediate Predecessor none a none none c, d be none £ g (A) Determine the maximum and minimum cycle time. (B) Determine the optimum cycle time. (C) What is the minimum number of stations needed? (D) Draw the precedence diagram. (E) Assign tasks to stations in order of most following tasks first.arrow_forwardA company needs to rebalance a product layout for producing new plastic license plates. They plan to use the assembly line six hours in order to meet projected demand of 2,160 license plates each day. The following table describes the tasks involved in the production of this product: Without regard to projected demand, what is the maximum possible cycle time for this assembly line? Task Time (secs) Immediate Predecessor a 3 none b 4 none c 5 a,b d 7 none e 9 c,darrow_forwardStanford Rosenberg Computing wants to establish an assembly line for producing a new product, the Personal Digital Assistant (PDA). The tasks, task times, and immediate predecessors for the tasks are as follows: Task Time (sec) Immediate Predecessor A 12 − B 15 A C 7 A D 5 B, C E 18 D Rosenberg's goal is to produce 170 PDAs per hour. Part 2 a) The cycle time for the production of a PDA = enter your response here seconds (round your response to two decimal places).arrow_forward
- An assembly plant for the Blood Pressure RX, a portable blood pressure device, has 400 minutes available daily in the plant for the device, and the average demand is 80 units per day. Final assembly requires 6 separate tasks. Information concerning these tasks is given in the following table. Task Performance Time (minutes) Task Must Follow Task Listed Below A 4 - B 1 - C 1 A, B D 3 C E 4 D F 2 E b) Given the demand, what is the cycle time for this operation? The cycle time for this operation is enter your response here minutes/unit (enter your response as a whole number). c) What is the theoretical minimum number of workstations? The theoretical minimum number of workstations is enter your response here stations (enter your response as a whole number and, if your unrounded answer includes decimal values,…arrow_forwardAn assembly line with 17 tasks is to be balanced. The longest task is 2.4 minutes, and the totaltime for all tasks is 18 minutes. The line will operate for 450 minutes per day.a. What are the minimum and maximum cycle times?arrow_forwardFrancis Johnson’s plant needs to design an efficient assembly line to make a new product. The assembly line needs to produce 15 units per hour, and there is room for only four workstations. The tasks and the order in which they must be performed are shown in the following table. Tasks cannot be split, and it would be too expensive to duplicate any task. TASK TASK TIME (MINUTES) IMMEDIATE PREDECESSOR A 1 — B 2 — C 3 — D 1 A, B, C E 3 C F 2 E G 3 E What is the workstation cycle time required to produce 15 units per hour? Note: Round your answer to 1 decimal place. Balance the line to use the fewest possible workstations to meet the cycle time found in part (b). Use whatever method you feel is appropriate. What is the efficiency of your line balance, assuming the line operates at the cycle time from part (b)? Note: Round your answer to 1 decimal place.arrow_forward
- A paced assembly line has been devised to manufacture calculators, as the following data show: LOADING... Station Work Element Assigned Work Element Time (min) S1 A 4.0 S2 D, E 0.9, 1.5 S3 C 5.0 S4 B, F, G 1.1, 1.0, 1.3 S5 H, I, J 1.1, 0.5, 1.8 S6 K 4.0 a. What is the maximum hourly output rate from this line? (Hint: The line can only go as fast as its slowest workstation.) The maximum hourly output rate is nothing calculators per hour. (Enter your response as an integer.) B. What cycle time corresponds to this maximum output rate? C. If a worker is at each station and the line operates at this maximum output rate, how much idle time is lost during each? 10-hour shift? D. What is the line's efficiency?arrow_forwardA small assembly line for the assembly of power steering pumps needs to be balanced. Precedence diagram is shown below. The cycle time is determined to be 1.7 minutes. How would the line be balanced by choosing the assignable task having the longest task time first? Fill in the table below. If your answer is zero, enter "0". Round your answers to one decimal place. Station Tasks Total Time Idle Time 1 B,A,C,D 2 E,F 3 G,H,I Total What is the assembly-line efficiency? Round your answer to one decimal place. %arrow_forwardIn what ways does technology have an impact on process selection? How can technology impact layout decisions?arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
- Practical Management ScienceOperations ManagementISBN:9781337406659Author:WINSTON, Wayne L.Publisher:Cengage,Operations ManagementOperations ManagementISBN:9781259667473Author:William J StevensonPublisher:McGraw-Hill EducationOperations and Supply Chain Management (Mcgraw-hi...Operations ManagementISBN:9781259666100Author:F. Robert Jacobs, Richard B ChasePublisher:McGraw-Hill Education
- Purchasing and Supply Chain ManagementOperations ManagementISBN:9781285869681Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. PattersonPublisher:Cengage LearningProduction and Operations Analysis, Seventh Editi...Operations ManagementISBN:9781478623069Author:Steven Nahmias, Tava Lennon OlsenPublisher:Waveland Press, Inc.
Practical Management Science
Operations Management
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:Cengage,
Operations Management
Operations Management
ISBN:9781259667473
Author:William J Stevenson
Publisher:McGraw-Hill Education
Operations and Supply Chain Management (Mcgraw-hi...
Operations Management
ISBN:9781259666100
Author:F. Robert Jacobs, Richard B Chase
Publisher:McGraw-Hill Education
Purchasing and Supply Chain Management
Operations Management
ISBN:9781285869681
Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. Patterson
Publisher:Cengage Learning
Production and Operations Analysis, Seventh Editi...
Operations Management
ISBN:9781478623069
Author:Steven Nahmias, Tava Lennon Olsen
Publisher:Waveland Press, Inc.