Concept explainers
a.
Interpretation: Cycle time needs to be determined based on the given information
Concept Introduction: Cycle time is referred to as the time that a product takes to leave a workstation in one cycle.
b.
Interpretation: Theoretical minimum number of workstations needs to be determined based on the given information
Concept Introduction: The minimum number of workstations can be computed by dividing the sum of total task times with cycle time.
c.
Interpretation: Position of Task D needs to be identified based on the given assembly line information
Concept Introduction: Assembly line balancing refers to the decision process in which tasks are assigned to the workstations as their precedence relationships.
d.
Interpretation: Position of Task F needs to be identified based on the given assembly line information
Concept Introduction: Assembly line balancing refers to the decision process in which tasks are assigned to the workstations as their precedence relationships.
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Practical Operations Management
- Alocal toy manufacturer is using a production line that runs 8 hours per day and produces a toy that requires a total of 7 tasks to be performed. The daily demand is 100 toys. Times of the tasks are 2.73, 2.01 201 2.13, 2.0, 2.61, 2.71 , and 2.95 minutes for A,B,C,D,E,F, and respectively. However, due to the nature of the product there are precedence rules that must be observed. Such that Task Adoes not need any predecessorsB requires task A to completed. To start task C and task Deach require task B to be completed. Task C must be completed prior to stating task E. Task F needs both task D and task Eto be completed. Finally, task G can start only once task Fis completed.Given we apply the most remaining tasks rule for balancing the assembly line with ties broken according to longest task time firstthe tasks that will be assigned to the SECOND workstation arearrow_forwardKiko Teddy Bear is a manufacturer of stuffed teddy bears. Kiko would like to be able to produce 40 teddy bears per hour on its assembly line. The following information will assist in answering the questions that follow: Task Information for Kiko Teddy Bear What is the maximum possible output of the line? What is the theoretical minimum number of workstations using the cycle time computed in” b “above Assign tasks to workstations using the cycle time in “b” above.arrow_forwardCompute the task time for a system where the total time per shift is 480 minutes, there is one shift, and workers are given two 15-minute breaks and 45 minutes lunch. Daily demand is 300 units.arrow_forward
- A local toy manufacturer is using a production line that runs 8 hours per day and produces a toy that requires a total of 7 tasks to be performed . The daily demand is 120 toys. Times of the tasks are 2.73,2.01 1, 2.13, 2.0, 2.61, 2.71 , and 2.95 minutes for A ,B,C,D,E,F, , and G, respectively . However, due to the nature of product there are precedence rules that must be observed . Such that Task A does not need any predecessors ; task B requires task be completed. To start task C and task D, each require task B to be completed . Task C must be completed prior to stating task E. Task F needs both task D and task Eto be completed . Finally, task G can start only once task F is completed . What is the minimum number of workstations needed? a. 4 b. 5 c. 6 d. None of them e. 8arrow_forwardAs part of a major plant renovation project, the industrial engineering department has been asked to balance a revised assembly operation to achieve an output of 230 units per 8-hour day. Task times and precedence relationships are as follows: Task Duration(minutes) ImmediatePredecessor a 0.2 - b 0.6 a c 0.4 b d 0.7 - e 1.6 d f 1.8 c g 2 e, farrow_forwardAs part of a major plant renovation project, the industrial engineering department has been asked to balance a revised assembly operation to achieve an output of 240 units per eight-hour day. Task times and precedence relationships are as follows: Task Duration(minutes) ImmediatePredecessor a 0.2 - b 0.4 a c 0.2 b d 0.4 - e 1.2 d f 1.2 c g 1.0 e, f Click here for the Excel Data File Do each of the following: a. Determine the minimum cycle time, the maximum cycle time, and the calculated cycle time. (Round your answers to 1 decimal place.) b. Determine the minimum number of stations needed. (Round your answer to the next whole number.) c. Assign tasks to workstations on the basis of greatest number of following tasks. Use longest processing time as a tiebreaker. If ties still exist, assume indifference in choice. d. Compute the percentage of idle time for the assignment in part d. Use the actual bottleneck cycle time in your calculation.…arrow_forward
- A local toy manufacturer is using a production line that runs 8 hours per day and produces a toy that requires a total of 7 tasks to be performed . The daily demand is 100 toys. Times of the tasks are 2.73,2.01 1,2.13,2.0,2.61,2. 2.71 , and 2.95 minutes for A, B, C, D, E, F , and G , respectively . However , due to the nature of the product there are precedence rules that must be observed . Such that Task A does not need any predecessors ; task B requires task A to be completed . To start task C and task D, each require task B to be completed . Task C must be completed prior to stating task E. Task F needs both task D and task E to be completed . Finally , task G can start only once task F is completed . What should be the calculated cycle time in minutes ? a. 0.9 b. 4.5 c. None is correct d. 4.8 e. 4.4arrow_forwardA local toy manufacturer is using a production line that runs 8 hours per day and produces a toy that requires a total of 7 tasks to be performed. The daily demand is 100 toys. Times of the tasks are 2.73,2.01,2.13,2.0.2.61,2.71 , and 2.95 minutes for A A,B,C,D,E,F, and G, respectively. However, due to the nature of the product there are precedence rules that must be observed. Such that Task A does not need any predecessors; task B requires task A to be completed. To start task C and task D. each require task B to be completed. Task must be completed prior to stating task E. Task F needs both task D and task Eto be completedFinally, task G can start only once task Fis completed.Given we apply the most remaining tasks rule for balancing the assembly line, with ties broken according to longest task time first, the tasks that will be assigned to the THIRD workstation arearrow_forwardThe following table contains order-dependent setup times for four jobs. For safety reasons, jobC cannot follow job A, nor can job A follow job C. Determine the processing sequence that willminimize the total setup time. (Hint: There are 12 alternatives.)Following Job’sSetup Time (hrs.)SetupTime (hrs.) A B C DPrecedingjobA 2 — 5 × 4B 1 7 — 3 2C 3 x 2 — 2D 2 4 3 6 —arrow_forward
- Mike’s Auto Body Shop has five cars waiting to be repaired. The shop is quite small, so only one car can be repaired at a time. The number of days required to repair each car and the promised date for each are given in the following table. (given) Mike has agreed to provide a rental car to each customer whose car is not repaired on time. Compare the performance of the four sequencing rules FCFS, SPT, EDD, and CR relative to minimizing average tardiness.arrow_forwardIllinois Furniture, Inc., produces all types of office furniture. The "Executive Secretary" is a chair that has been designed using ergonomics to provide comfort during long work hours. The chair sells for $130. There are 480 minutes available during the day, and the average daily demand has been 50 chairs. There are eight tasks: Task Performance Time (mins) Task Must Follow Task Listed Below A 4 − B 6 − C 6 A, B D 5 C E 7 D F 6 E G 7 E H 7 F, G This exercise only contains parts b, c, d, e, f, and g. The cycle time for the production of a chair = 9.69. minutes (round your response to two decimal places). The theoretical minimum number of workstations=5 (round your response up to the next whole number). d) The assignment of tasks to workstations should be: (Hint:…arrow_forwardProcess D has five activities in a straight line. The cycle time for Activity 1 is 10 seconds, Activity2 is 35 seconds, Activity is 30 seconds, Activity4 is 80 seconds and Activity is 40 seconds. If activities 1, 2 and 3 are combined into one activity and assigned to one worker, and activities 4 and 5 are combined and assigned to second worker, the capacity of the system becomes ?arrow_forward
- Practical Management ScienceOperations ManagementISBN:9781337406659Author:WINSTON, Wayne L.Publisher:Cengage,