Production and Operations Analysis, Seventh Edition
Production and Operations Analysis, Seventh Edition
7th Edition
ISBN: 9781478623069
Author: Steven Nahmias, Tava Lennon Olsen
Publisher: Waveland Press, Inc.
Question
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Chapter 8.6, Problem 37P

(a)

Summary Introduction

Interpretation:The total number of kanban tickets is to be calculated.

Concept Introduction:

The following formulas will be used −

  y=D¯L+wa

  ay=D¯L+w

  h=lc

(b)

Summary Introduction

Interpretation: The maximum WIP inventory that company can expect is to be calculated.

Concept Introduction:

The following formulas will be used −

  y=D¯L+wa

  ay=D¯L+w

  h=lc

(c)

Summary Introduction

Interpretation: The annual carrying cost of WIP inventory that company is incurring is to be calculated.

Concept Introduction:

The following formulas will be used −

  y=D¯L+wa

  ay=D¯L+w

  h=lc

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A regional manufacturer of table lamps plans on using a manual kanban information system. On average the firm produces 1,200 lamps monthly. Production leadtime is 18 days, and the firm plans to have 15 percent buffer stock. Assume 20 working days per month.a. If each container holds 15 lamps, what will be the total number of kanbantickets required? (Use the formula given in this section.)
The demand for milk at a coffee shop is 60 quarts per day. Lead time to replenish inventory is 2 days and the coffee shops want to have ½ of safety stock. If the container size of milk is 10 quarts, what is the Kanban number?
A regional manufacturer of table lamps plans on using a manual kanban information system. On average the firm produces 1,200 lamps monthly. Production lead time is 18 days, and the firm plans to have 15 percent buffer stock.Assume 20 working days per month.a. If each container holds 15 lamps, what will be the total number of kanban tickets required?b. What is the maximum WIP inventory the company can expect to have using this system?c. Suppose that each lamp costs the firm $30 to produce. If carrying costs are based on a 20 percent annual interest rate, what annual carrying cost for WIP inventory is the company incurring?
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