OPERATIONS MGMT.(EBOOK)W/MYOMLAB>IC<
15th Edition
ISBN: 9781269982153
Author: HEIZER
Publisher: PEARSON C
expand_more
expand_more
format_list_bulleted
Textbook Question
Chapter 9, Problem 14P
The Action Toy Company has decided to manufacture a new train set, the production of which is broken into six steps The demand for the train is 4,800 units per 40-hour workweek:
TASK | PERFORMANCE TIME (SEC) | PREDECESSORS | |||
A | 20 | None | |||
B | 30 | A | |||
C | 15 | A | |||
D | 15 | A | |||
E | 10 | B, C | |||
F | 30 | D, E |
- a. Draw a precedence diagram of this operation.
- b. Given the demand, what is the cycle time for this operation?
- c. What is the theoretical minimum number of workstations?
- d. Assign tasks to workstations
- e. How much total idle time is present each cycle?
- f. What is the efficiency of the assembly line with five stations? With six stations?
Expert Solution & Answer
Trending nowThis is a popular solution!
Students have asked these similar questions
The Action Toy Company has decided to manufacture a new train set, the production of which is broken into six steps. The demand for the train is 4,800 units per 40-hourworkweek:
a) Draw a precedence diagram of this operation.
b) Given the demand, what is the cycle time for this operation?
c) What is the theoretical minimum number of workstations?
The Sail-Sea is a boat manufacturer. The assembly location is available for production of 60 boats for240 minutes per day.Given the information in the table,a) Draw the precedence diagramb) Fins the minimum number of workstations needed to produce the required daily demand.
task
performance time(min)
task must follow task listed below
a
1
-
b
1
a
c
2
a
d
1
c
e
3
c
f
1
c
g
d, e, f
h
2
b
i
1
g, h
A dress-making operation is being designed as an assemblyline. Table 10-22 shows the tasks that need to be performed, theirtask times, and preceding tasks. If the goal is to produce 30 dressesper hour, answer the questions that follow the table.
(a) Compute the cycle time.(b) Which task is the bottleneck?(c) What is the maximum output for this line?(d) Compute the theoretical minimum number of stations.(e) Assign work elements to stations, using the longest tasktime rule.(f) Compute the effi ciency and balance delay of yourassignment.
Chapter 9 Solutions
OPERATIONS MGMT.(EBOOK)W/MYOMLAB>IC<
Ch. 9 - Prob. 1DQCh. 9 - Prob. 2DQCh. 9 - Prob. 3DQCh. 9 - Prob. 4DQCh. 9 - Prob. 5DQCh. 9 - Prob. 6DQCh. 9 - Prob. 7DQCh. 9 - Prob. 8DQCh. 9 - What are the requirements for a focused work...Ch. 9 - Prob. 10DQ
Ch. 9 - Prob. 11DQCh. 9 - Prob. 12DQCh. 9 - Prob. 13DQCh. 9 - Prob. 14DQCh. 9 - Prob. 15DQCh. 9 - Prob. 16DQCh. 9 - Explain the concept of cross-docking.Ch. 9 - What is a heuristic? Name several that can be used...Ch. 9 - Prob. 1PCh. 9 - Prob. 2PCh. 9 - Three departmentsmilling (M), drilling (D), and...Ch. 9 - Roy Creasey Enterprises, a machine shop, is...Ch. 9 - Prob. 5PCh. 9 - Prob. 6PCh. 9 - Prob. 7PCh. 9 - Prob. 8PCh. 9 - Six processes are to be laid out in six areas...Ch. 9 - After an extensive product analysis using group...Ch. 9 - Stanford Rosenberg Computing wants to establish an...Ch. 9 - Illinois Furniture, Inc., produces all types of...Ch. 9 - Sue Helms Appliances wants to establish an...Ch. 9 - The Action Toy Company has decided to manufacture...Ch. 9 - The following table details the tasks required for...Ch. 9 - Tailwind, Inc., produces high-quality but...Ch. 9 - Prob. 17PCh. 9 - Because of the expected high demand for Mach 10,...Ch. 9 - Prob. 19PCh. 9 - Suppose production requirements in Solved Problem...Ch. 9 - The preinduction physical examination given by the...Ch. 9 - Samuel Smith's company wants to establish an...Ch. 9 - As the Cottrell Bicycle Co. of St. Louis completes...Ch. 9 - Prob. 1CSCh. 9 - Prob. 2CSCh. 9 - Prob. 3CSCh. 9 - Prob. 4CSCh. 9 - Prob. 1.1VCCh. 9 - Prob. 1.2VCCh. 9 - Prob. 1.3VCCh. 9 - Prob. 1.4VCCh. 9 - Prob. 1.5VCCh. 9 - Prob. 2.1VCCh. 9 - Prob. 2.2VCCh. 9 - Prob. 2.3VC
Knowledge Booster
Learn more about
Need a deep-dive on the concept behind this application? Look no further. Learn more about this topic, operations-management and related others by exploring similar questions and additional content below.Similar questions
- The Action Toy Company has decided to manufacturea new train set, the production of which is broken intosix steps. The demand for the train is 4,800 units per 40-hourworkweek: a) Draw a precedence diagram of this operation.b) Given the demand, what is the cycle time for this operation?c) What is the theoretical minimum number of workstations?d) Assign tasks to workstations.e) How much total idle time is present each cycle?f) What is the efficiency of the assembly line with five stations?With six stations?arrow_forwardIllinois Furniture, Inc., produces all types of officefurniture. The "Executive Secretary" is a chair that has beendesigned using ergonomics to provide comfort during long workhours. The chair sells for $130. There are 480 minutes availableduring the day, and the average daily demand has been 50 chairs.There are eight tasks: a) Draw a precedence diagram of this operation. •b) What is the cycle time for this operation?c) What is the theoretical minimum number of workstations?d) Assign tasks to workstations.e) What is the idle time per cycle?f) How much total idle time is present in an 8-hour shift?g) What is the efficiency of the assembly line, given your answer in (d)?arrow_forwardYou are alone at home and have to prepare a bread sandwich for yourself. The following preparation activities and time taken are given in the table below: Task Description Predecessor Time (Minutes) A Purchase of bread - 20 B Take cheese and apply on bread A 5 C Get onions from freezer A 1 D Fry onions with pepper B,C 6 E Purchase sauce for bread - 15 F Toast bread B,C 4 G Assemble bread and fried onions F 2 H Arrange in plat G 1 Determine: a. While purchasing sauce, you met a friend and spoke to him for 6 minutes. Did this cause any delay in the preparation?arrow_forward
- Jamison Day Consultants has been entrusted with thetask of evaluating a business plan that has been divided into foursections—marketing, finance, operations, and human resources.Chris, Steve, Juana, and Rebecca form the evaluation team. Eachof them has expertise in a certain field and tends to finish thatsection faster. The estimated times taken by each team memberfor each section have been outlined in the table below. Furtherinformation states that each of these individuals is paid $60/hour.a) Assign each member to a different section such that JamisonConsultants’s overall cost is minimized.b) What is the total cost of these assignments?Times Taken by Team Members for Different Sections (minutes)MARKETING FINANCE OPERATIONS HRChris 80 120 125 140Steve 20 115 145 160Juana 40 100 85 45Rebecca 65 35 25 75arrow_forwardThe following table details the tasks required for Indiana-based Frank Pianki Industries to manufacture a fully portable industrial vacuum cleaner. The times in the table are in minutes. Demand forecasts indicate a need to operate with a cycle time of 11 minutes. Activity Activity Description Performance Time (mins) Predecessors A Attach wheels to tub 5.0 − B Attach motor to lid 1.5 − C Attach battery pack 2.8 B D Attach safety cutoff 4.0 C E Attach filters 3.0 B F Attach lid to tub 2.0 A, E G Assemble attachments 3.0 − H Function test 3.7 D, F, G I Final inspection 2.0 H J Packing 2.0 I a-b) One of the possible assignment of tasks to workstations is shown correctly in…arrow_forwardJamison Day Consul tants has been entrusted with thetask of evaluating a business plan that has been divided into foursections- marketing, finance, operations, and human resources.Chris, Steve, Juana, and Rebecca form the evaluation team. Each of them has expertise in a certain field and tends to finish thatsection faster. The estimated times taken by each team memberfor each section have been outlined in the following table. Furtherinformation states that each of these individuals is paid $60/hour.a) Assign each member to a different section such that JamisonConsultants's overall cost is minimized.b) What is the total cost of these assignments?arrow_forward
- The manufacturer of children’s toys designed a special toy truck that can be assembled in 8 basic steps.The required time and predecessors for the tasks can be seen in the table below. There are 7.5 productivehours available in a day and the manufacturer wishes to produce 400 units.Task Time (sec) PredecessorA 45 --B 50 AC 20 AD 55 AE 15 DF 65 DG 25 EH 35 B, C, F, G a. Draw the precedence diagram for this process.arrow_forwardThe Sun River beverage company is a regional producer of teas, exotic juices, and energy drinks. With an interest in healthier lifestyles, there has been an increase in demand for its sugar-free formulation.The final packing operation requires 13 tasks. Sun River bottles its sugar-free product 5 hours a day, 5 days a week. Each week, there is a demand for 2,140 bottles of this product. TASK PERFORMANCE TIME (MINUTES) TASK MUST FOLLOW 1 0.1 — 2 0.3 1 3 0.3 2 4 0.3 2 5 0.1 2 6 0.2 3, 4, 5 7 0.3 1 8 0.1 7 9 0.2 8 10 0.3 9 11 0.2 6 12 0.3 10, 11 13 0.1 12 Using the above data, solve the assembly-line balancing problem and calculate the efficiency of your solution. Use the longest task time for your decision criteria. (Round your answer to the nearest whole percent.) Balance the assembly line and show the workstation, tasks, total task time, and total idle time using the longest task time as the decision making heuristic.arrow_forwardThe Sun River beverage company is a regional producer of teas, exotic juices, and energy drinks. With an interest in healthier lifestyles, there has been an increase in demand for its sugar-free formulation.The final packing operation requires 13 tasks. Sun River bottles its sugar-free product 5 hours a day, 5 days a week. Each week, there is a demand for 2,140 bottles of this product. TASK PERFORMANCE TIME (MINUTES) TASK MUST FOLLOW 1 0.1 — 2 0.3 1 3 0.3 2 4 0.3 2 5 0.1 2 6 0.2 3, 4, 5 7 0.3 1 8 0.1 7 9 0.2 8 10 0.3 9 11 0.2 6 12 0.3 10, 11 13 0.1 12 Using the above data, solve the assembly-line balancing problem and calculate the efficiency of your solution. Use the longest task time for your decision criteria. (Round your answer to the nearest whole percent.)arrow_forward
- The Action Toy Company has decided to manufacture a new train set, the production of which is broken into six steps. The demand for the train is 4,600 units per 40-hour workweek: Task Performance Time (seconds) Predecessors A 24 − B 30 A C 12 A D 15 A E 12 B, C F 30 D, E This exercise only contains parts b, c, d, e, and f. b) Given the demand, the cycle time for the production of the new train set = seconds (round your response to one decimal place).arrow_forward(1) Enter the number of the following tasks for each of the tasks shown in the table below. Task Number of Following Task a b c d e f g h (2)Assign tasks to stations in order of the greatest number of following tasks. Use greatest positional weight as a tiebreaker rule. Work Station Task Assigned I II III IV (3) What is the daily output under this arrangement a using the cycle time from Part b(1)? (Round your answer to 2 decimal places.) Percentage of idle time ________ % (4) Determine the output rate that would be associated with using the maximum cycle time. (Round your answer to 2 decimal places.) Rate of output ______________ units per day b. (1) What is the shortest cycle time that will permit use of only two workstations? (Round your answer to 1 decimal place.) Shortest cycle time ___________ minutes (2) Determine the percentage of idle time that would result if two stations were used…arrow_forwardStanford Rosenberg Computing wants to establish an assembly line for producing a new product, the Personal Digital Assistant (PDA). The tasks, task times, and immediate predecessors for the tasks are as follows: Task Time (sec) Immediate Predecessor A 11 − B 15 A C 7 A D 4 B, C E 20 D Rosenberg's goal is to produce 170 PDAs per hour. a) The cycle time for the production of a PDA = enter your response here seconds (round your response to two decimal places). b) The theoretical minimum number of workstations that Rosenberg can achieve in this assembly line=enter your response here (round your response up to the next whole number). c) For one to assign the tasks to the actual workstations and be able to use the "theoretical minimum" number, the activity assignment should be: Workstation # Tasks Assigned to…arrow_forward
arrow_back_ios
SEE MORE QUESTIONS
arrow_forward_ios
Recommended textbooks for you
- Practical Management ScienceOperations ManagementISBN:9781337406659Author:WINSTON, Wayne L.Publisher:Cengage,Operations ManagementOperations ManagementISBN:9781259667473Author:William J StevensonPublisher:McGraw-Hill EducationOperations and Supply Chain Management (Mcgraw-hi...Operations ManagementISBN:9781259666100Author:F. Robert Jacobs, Richard B ChasePublisher:McGraw-Hill Education
- Purchasing and Supply Chain ManagementOperations ManagementISBN:9781285869681Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. PattersonPublisher:Cengage LearningProduction and Operations Analysis, Seventh Editi...Operations ManagementISBN:9781478623069Author:Steven Nahmias, Tava Lennon OlsenPublisher:Waveland Press, Inc.
Practical Management Science
Operations Management
ISBN:9781337406659
Author:WINSTON, Wayne L.
Publisher:Cengage,
Operations Management
Operations Management
ISBN:9781259667473
Author:William J Stevenson
Publisher:McGraw-Hill Education
Operations and Supply Chain Management (Mcgraw-hi...
Operations Management
ISBN:9781259666100
Author:F. Robert Jacobs, Richard B Chase
Publisher:McGraw-Hill Education
Purchasing and Supply Chain Management
Operations Management
ISBN:9781285869681
Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. Patterson
Publisher:Cengage Learning
Production and Operations Analysis, Seventh Editi...
Operations Management
ISBN:9781478623069
Author:Steven Nahmias, Tava Lennon Olsen
Publisher:Waveland Press, Inc.
Process selection and facility layout; Author: Dr. Bharatendra Rai;https://www.youtube.com/watch?v=wjxS79880MM;License: Standard YouTube License, CC-BY