Production and Operations Analysis, Seventh Edition
7th Edition
ISBN: 9781478623069
Author: Steven Nahmias, Tava Lennon Olsen
Publisher: Waveland Press, Inc.
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Chapter 12, Problem 64AP
Summary Introduction
Interpretation: Process control needs to be analyzed using a 3-sigma p chart with the help of given data.
Concept Introduction: P-chart helps to analyze the process control when no. of defective products and helps organizations makes better improvement decisions.
Summary Introduction
Interpretation: Process control needs to be analyzed using a p chart with the help of given data.
Concept Introduction: P-chart helps to analyze the process control when no. of defective products and helps organizations makes better improvement decisions.
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A pharmaceutical company producing vitamin capsules desires a proportion of calcium content between 40 and 55 ppm. A random sample of 20 capsules chosen from the output yields a sample mean calcium content of 44 ppm with a standard deviation of 3 ppm. Find the natural tolerance limits of the process. If the process is in control at the present values of its parameters, what proportion of the output will be nonconforming, assuming a normal distribution of the characteristic? Answer letters a, b, and c.
a. Find the Cp index. Comment on the ability of the process to meet specifications.
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Chapter 12 Solutions
Production and Operations Analysis, Seventh Edition
Ch. 12.1 - Prob. 2PCh. 12.1 - Prob. 3PCh. 12.1 - Prob. 4PCh. 12.1 - Prob. 5PCh. 12.1 - Prob. 6PCh. 12.2 - Prob. 7PCh. 12.2 - Prob. 8PCh. 12.2 - Prob. 9PCh. 12.2 - Prob. 10PCh. 12.2 - Prob. 11P
Ch. 12.2 - Prob. 12PCh. 12.2 - Prob. 13PCh. 12.3 - Prob. 14PCh. 12.3 - Prob. 15PCh. 12.3 - Prob. 16PCh. 12.3 - Prob. 17PCh. 12.4 - Prob. 18PCh. 12.4 - Prob. 19PCh. 12.4 - Prob. 20PCh. 12.4 - Prob. 21PCh. 12.5 - Prob. 22PCh. 12.6 - Prob. 23PCh. 12.6 - Prob. 24PCh. 12.6 - Prob. 25PCh. 12.6 - Prob. 26PCh. 12.6 - Prob. 27PCh. 12.6 - Prob. 28PCh. 12.9 - Prob. 29PCh. 12.9 - Prob. 30PCh. 12.9 - Prob. 31PCh. 12.9 - Prob. 32PCh. 12.9 - Prob. 33PCh. 12.10 - Prob. 34PCh. 12.10 - Prob. 35PCh. 12.10 - Prob. 37PCh. 12.10 - Prob. 38PCh. 12.10 - Prob. 39PCh. 12.10 - Prob. 40PCh. 12.11 - Prob. 41PCh. 12.11 - Prob. 42PCh. 12.11 - Prob. 43PCh. 12.11 - Prob. 44PCh. 12.12 - Prob. 46PCh. 12.12 - Prob. 47PCh. 12.12 - Prob. 48PCh. 12 - Prob. 49APCh. 12 - Prob. 50APCh. 12 - Prob. 51APCh. 12 - Prob. 52APCh. 12 - Prob. 53APCh. 12 - Prob. 54APCh. 12 - Prob. 55APCh. 12 - Prob. 57APCh. 12 - Prob. 58APCh. 12 - Prob. 59APCh. 12 - Prob. 60APCh. 12 - Prob. 61APCh. 12 - Prob. 62APCh. 12 - Prob. 63APCh. 12 - Prob. 64APCh. 12 - Prob. 65APCh. 12 - Prob. 66APCh. 12 - Prob. 67APCh. 12 - Prob. 68APCh. 12 - Prob. 69APCh. 12 - Prob. 70AP
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- An automatic filling machine is used to fill 1-liter bottles of cola. The machine’s output is approximately normal with a mean of 1.0 liter and a standard deviation of .01 liter. Output is monitoredusing means of samples of 25 observations.a. Determine upper and lower control limits that will include roughly 97 percent of the samplemeans when the process is in control.b. Given these sample means: 1.005, 1.001, .998, 1.002, .995, and .999, is the process in control?arrow_forwardAccuSound Corporation manufactures printed circuits for stereo amplifiers. A common product defect is a “drift” caused by failure to maintain precise heat levels during the production process. Rejects from the 100 percent testing program can be reworked to acceptable levels if the defect is drift. However, in a recent analysis of customer complaints, Marie Allen, the assistant controller, and the quality control engineer determined that normal rework does not bring the circuits up to standard. Sampling showed that about half of the reworked circuits will fail after extended amplifier operation. The incidence of failure in the reworked circuits is projected to be about 10 percent over five years. Unfortunately, there is no way to determine which reworked circuits will fail, because testing will not detect the problem. The rework process could be changed to correct the problem, but the cost-benefit analysis for the suggested change indicates that it is not economically feasible.…arrow_forward20) Consider a production process that produces tires. A quality engineer has taken 15 samples, each containing 100 tires. The total number of defective tires over the 15 samples is 340. The sample standard deviation is Group of answer choices a) 0.011 b) 0.042 c) 0.005 d) 0.022 e) 0.028arrow_forward
- C-Spec, Inc., is attempting to determine whether an existing machine is capable of milling an engine part that has a key specification of 4 ± .003 inches. After a trial run on this machine, C-Spec has determined that the machine has a sample mean of 4.001 inches witha standard deviation of .002 inch. (Answer in Appendix D)a. Calculate the Cpk for this machine.b. Should C-Spec use this machine to produce this part? Why?arrow_forwardAt Webster Chemical Company, lumps in the caulking compound could cause difficulties in dispensing a smooth bead from the tube. Even when the process is in control, an average of four lumps per tube of caulk will remain. Testing for the presence of lumps destroys the product, so an analyst takes random samples. The following results are obtained: Tube No. Lumps Tube No. Lumps Tube No. Lumps 1 6 5 6 9 5 2 5 6 4 10 0 3 0 7 1 11 9 4 4 8 6 12 2 Determine the c-chart two-sigma upper and lower control limits for this process. Is the process in statistical control?arrow_forwardThe following data represents the number of weld defects observed in 24 samples of five printed circuit boards: 7 6 8 10 24 6 5 4 8 11 15 8 4 16 11 12 8 6 5 9 7 14 8 21. a) Using all the data, calculate the control limits. b) Can it be concluded that the process is in control? If not, suppose they can find the assignable causes, and recalculates the control limits once out of control points eliminated.arrow_forward
- C-Spec, Incorporated is attempting to determine whether an existing machine is capable of milling an engine part that has a key specification of 4 ± 0.003 inch. After a trial run on this machine, C-Spec has determined that the machine has a sample mean of 4.001 inches with a standard deviation of 0.002 inch. Calculate the capability index ( Cpk��� ) for this machine. Note: Round your answer to 3 decimal places. Should C-Spec use this machine to produce this part? multiple choice Yes Noarrow_forwardSince each process capability index relies on the estimate of process standard deviation, which in turns relies on sampling, therefore which following statement is INCORRECT? a. Confidence interval of each capability index should be found, instead of computing only a point estimate. b. Each process capability index follows some distribution. c. Each process capability index is a random variable. d. The distribution of Cpk is approximately normal. e. none of the abovearrow_forwardA single sampling inspection scheme for large lot of mass-produced flanges states:From each lot take and inspect a random sample of 50. If 3 or more defectives, inspect the whole lot and remove all defectives, if less than 3 are found accept the lot without further inspection.a. Obtain the equation for Pa the probability that a lot containing a fraction p of defectives will be accepted, in terms of p.b. Evaluate Pa for p=0.01, 0.02, 0.03, 0.05, 0.07, 0.10, 0.15, 0.20, 0.30. Plotthe operating characteristics and average outgoing quality curve.c. Estimate: (a) the producer’s Risk at p of 2% (b) the consumer’s Risk for pof 5%.arrow_forward
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