A liquid mixture containing ethanol (55.0 wt%) and the balance water enters a separation process unit at a rate of 90.5 kg/s. A technician draws samples of the two product streams leaving the separator and analyzes them with a gas chromatograph, obtaining values of 86.2 wt% ethanol (Product Stream 1) and 10.9% ethanol (Product Stream 2). The technician then reads a manometer attached to an orifice meter mounted in the pipe carrying Product Stream 1, converts the reading to a volumetric flow rate using a calibration curve, and converts that result to a mass flow rate using the average density of ethanol and water. The result is 54.0 kg/s. Finally, the technician calculates the mass flow rate of the second product stream using a material balance and reports the calculated product stream flow rates and compositions to you. You examine them, do some calculations, and reject them.
- Draw and label a flow chart of the separation process.
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